Generate your mask

Click the link below to upload photos/video of your face to generate the 3D model of your mask. The mask modeling program takes about 12-18 hours to run, and you'll get an email when your mask is ready to order.

Generate your mask today

Double reflex seal

You don’t just want a mask that mirrors the contours of your face – you want one that seals securely, grips comfortably, and stays in place. Like other masks, this one features a double reflex seal, creating a suction cup-like effect against your forehead. Unlike others, however, this suction cup is custom-shaped to fit your unique facial structure. The result? An even, pressure-free seal with no uncomfortable pressure points. Say goodbye to mask lines – and hello to unmatched comfort!

Cupping seal

Just as the seal shouldn’t be a perfect negative of your face, neither should the skirt. You need something that gently conforms to your face and holds securely. By curving the overall mask shape inward by 10 mm on both sides, the mask stretches to match your facial contours, creating a snug, secure fit. In the image, the red mask represents a perfect negative, while the green mask demonstrates the cupped design, ensuring a comfortable and effective positive seal against your face. The areas where the red and green interleave is where no distortion has occurred.

Vacuum injection molding

One of the primary challenges in mold production, especially for custom designs, is controlling material flow. Every mask gets it's own set of molds, and each mold needs a custom material flow pathway.

This image illustrates the placement of sprues, runners, and gates that direct silicone into the mold, as well as the vents that allow air to escape. The gates are centered in each "pillow" shape on the nose to eliminate disruption to the nose gas channels.

Each mold is purpose-built to optimize material flow and minimize waste, ensuring reliable performance for custom applications.

Biomimicry or Engineering?

A mask that perfectly conforms to your face presents unique challenges, blending clever engineering with biomimicry. A mask squeeze causes the nose pocket to seal completely against the nose, blocking airflow needed for equalization. Unlike traditional masks with folding over-sized nose pockets, this design uses a hexagonal pattern to create airflow channels. The same process introduced perimeter corrugations, stiffening the seal and preventing leaks. Inspired by shark skin and golf ball dimples, these ridges also reduce drag, showcasing how engineering and nature-inspired design can turn obstacles into advantages.

Molding cutaway

The three-part mold assembles seamlessly around the metal frame for overmolding. Vacuum lines connect between each section of the mold to ensure a secure fit. The front sections of the mold grip the clip attachment points, holding them firmly in place. To enhance adhesion, the glass and metal components are treated with a silicone silane, creating a strong bond between the silicone and the metal/glass surfaces.

Skirt perimeter placement

Using facial recognition technology, our program identifies 500 key points on your face. These points allow us to determine exactly where the mask’s perimeter should sit—customized for your unique facial features.